Mercedes Benz Sprinter workshop manual Workshop Manuals

Mercedes Benz Sprinter workshop manual

The Mercedes-Benz Sprinter is a full-size van, built by Daimler AG of Stuttgart, Germany because a van, chassis cab plus minibus, plus available because a Mercedes model, except inside the United States where it is actually built from complete knock

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cover petrol models 2.3 litre or 2.7 litre diesel models 4x4 models or specialist vehicle body conversions Contents: * Living with Your Mercedes-Benz Sprinter * Roadside Repairs * Weekly Checks * Lubricants Fluids * Tyre Pressures * Routine Maintenance Service * 2.2 litre motor In-Car Repair Procedures * 2.9 litre motor In-Car Repair Procedures * motor Removal motor Overhaul Procedures * Cooling Heating Ventilation Systems * Fuel System * Emission Control Exhaust pipess * Starting Charging Systems * friction clutch * Manual gearbox * Propeller Shaft Rear Axle * Braking System * springs and shock absorbers Rack and pinion * vehicle body Fittings * Body wirings * electrical schematics NOTE: Only maintenance adjustment simple maintenance tasks plus removal and installation are described for the gearboxs. more data

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depending on the version. motors Covered: * 208 CDI 308 CDI (Four Cylinder 611 Dela) * 211 CDI 311 CDI 411 CDI (Four Cylinder 611 Dela) * 213 CDI 313 CDI 413 CDI (Four Cylinder 611 Dela) * 216 CDI 316 CDI 416 CDI (Five Cylinder 612 Dela) Contents: * motors * Lubrication System * Cooling System * four-stroke diesel Fuel Injection System (CDI) * friction clutch * Manual Transmission G20 Five Speed (5/4.898-07 Type 711.605) - Service Only * Manual Transmission G32 Six Speed (5/5.05-078 Type 711.620) - Service Only * Front Axle Propeller Shaft * Front and Rear Suspension * Rack and pinion * Brake System * Elecrical System * Turbocharger and Exhaust System * Servicing and Maintenance * Fault Finding * Wiring Diagram Index Easy-to-follow progressive instructions and advice which enables the owner to carry out many jobs himself. Published by Brooklands Books and compiled from text and illustrations supplied by Peter Russek Publications Limited (UK). more advice

down kits plus were available by Freightliner, or by Chrysler because the Dodge Sprinter, before the Chrysler divestiture. The are today advertised again by Mercedes-Benz. Rebadged plus re-engined Sprinters are moreover available by Volkswagen Commercial Vehicles because the Volkswagen LT as well as the Volkswagen Crafter.
The initially generation Sprinter was introduced inside Europe inside 1995 with substitute the distinguished nevertheless outdated Mercedes-Benz TN van. It was voted International Van of the Year for 1995.

The 2nd generation Sprinter was introduced inside Europe inside 2006. It was voted Van of the Year 2007 plus again inside 2008 by Expert Van plus Light Truck Magazine. 2012 Information plus Fuel Consumption Figures http://www.vantrader.org/Pages/MercedesSprinterModels.aspx
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North America

The initial generation North American Sprinter was introduced inside 2001 inside the U.S., plus initially branded because a Freightliner. Units available with the rest of North America were badged because Mercedes till 2003 whenever they received Dodge branding. Units inside the United States plus Canada, yet not inside Mexico, might be bought because a Dodge or Freightliner brand from 2003. The product was introduced plus supported by DaimlerChrysler Vans LLC, a tiny division based from Huntersville, North Carolina. Key people from DaimlerChrysler Commercial Car Division plus Freightliner Trucks were chosen with spearhead the effort plus created up the volume of the division. DaimlerChrysler Vans LLC retained sole responsibility for the North American Sprinter marketplace till the sales, service plus components help duties were absorbed by Chrysler Commercial Car Division inside 2004. Nearly the authentic staff were retained, though the base of surgery changed from North Carolina with Auburn Hills, Michigan. The rest of DaimlerChrysler Vans LLC stayed active inside Huntersville because an technology, upfitter certification plus protection conformity resource inside help of the Sprinter.
Dodge Sprinter

For 2003, DaimlerChrysler introduced a Dodge-branded variation of the Sprinter with the North American marketplace. It was identical with the Freightliner Trucks adaptation except for minor styling details plus badging. Instead of redesign the aging Dodge Ram Van that employed the same simple body plus design because the 1970s plus was discontinued inside 2003, DaimlerChrysler selected with substitute it with all the Sprinter.

From 2001 from 2006, the cargo van versions of the Sprinter were produced inside Düsseldorf, Germany, partially disassembled plus shipped with a center inside Gaffney, South Carolina where they were reassembled. The cargo versions, classified because light pickups, are topic with the 25% poultry taxes when imported because a complete device, that is prevented by the disassembly plus next reassembly. Passenger vans were not topic with the same taxes classifications, plus were imported because an assembled device by Mercedes at the Port of Jacksonville, Florida.

The 2nd generation Sprinter debuted inside early 2007. The cargo adaptation of the model is re-assembled at a plant inside Ladson, South Carolina that was earlier chosen because an American LaFrance factory. Like its predecessor, the passenger variation is created because a complete device. The past reassembly center inside Gaffney, South Carolina has been chosen by Freightliner Custom Chassis Corporation. The next generation Sprinter is a complete redesign within the before model, with all the W5A380 transmission being truly the only substantial carryover element within the earlier generation.

The Sprinter is made generally for company, not private consumers, though recreational car conversions are accessible. In the United States, the initially generation Sprinters were available entirely with all the Mercedes-Benz 2.7 litre straight five cylinder turbocharged Diesel.

Companies including Apple Inc. are substituting van conversions with broad bus bodies — with Sprinters with side-facing benches plus tall right-side doorways — because campus shuttle buses. Limited numbers of complete "wagons" are being yielded inside Germany plus shipped complete with the United States marketplace for largely individual plus church van utilizes. Typical Sprinter Wagons accommodate 8 with 10 travelers, plus have glass in every of the general positions which windows is factory installed. Vans shipped with the United States on-spec are largely delivered inside Arctic White color, however several standard along with a some unique hues are accessible about these passenger vans. The Dodge dealer network for Sprinters is limited with licensed places, plus dealer knowledge remains limited inside both sales plus service. Special orders usually take 1 with 3 months for delivery, plus will stretch even longer, due with the assembly plus dis-assembly inside Germany, plus exporting of components with South Carolina for re-assembly; the exception is passenger van models, that are assembled inside Germany plus exported assembled.
Dodge Sprinter 2500

In North America, many Sprinters are available because cargo vans with expediters inside the United States. Such expediters are synonymous with truck motorists, except they take small plenty plus can wait inside a town indefinitely following unloading, till dispatchers discover another customer nearby with transport goods. The advent of the Sprinter van with its cargo room of 13-1/2 feet has authorized van expediters with take 3 48 x 48 inside skids or pallets, where earlier they were limited with 2. A Sprinter is capable of hauling around 3000 lb of cargo.

The car has been adopted by the authorities inside Hong Kong, plus because an ambulance by nations inside Western Europe, Scandinavia, Australia, plus New Zealand. The 515 CDI has become the standard ambulance for employ by the National Health Service inside the UK.

Another marketplace inside that Sprinters are gaining ground is because van conversions plus recreational cars. Conversions include RV's, limousines, family plus deluxe vans, workplace vans, wheelchair accessible vans, plus golfing vans. Sprinter RV conversions will furthermore be called Sprinter campervans. Sprinter conversions have been yielded by many RV plus coach producers.

Despite not being advertised because a family car, the custom-modified Dodge-branded Sprinter was chosen by the ten-member Gosselin family, the topics of the TLC fact series Jon & Kate Plus 8.

The 906 was yielded inside Argentina just for export markets — except Mercosur markets — from 2007 till 2010, in 2011 announced the hot manufacturing of the 2nd generation inside the Centro Industrial J. Manuel Fangio, inside Buenos Aires with all the brand unique OM 651 engine plus exported with the rest of America. Because 2012, it's produced for the Mercosur plus 40 different nations.

In Colombia, the Sprinter is the best van for intercity transport. The Sprinter was distinguished for the case of son of past President Julio Cesar Turbay, Julio Cesar Turbay, Jr. inside public employ like "Contralor of Republic" had an Scandal for purchased a Mercedes Sprinter with deluxe accessories.

A Mercedes Sprinter is furthermore the car employed by Mike plus Frank about The History Channel fact series American Pickers.

For its engine options, the Sprinter is currently available with inline 4 plus V-six cylinder diesel engines; V-six cylinder petrol/gasoline; or liquefied petroleum fuel machines inside Europe, Asia, Australia, plus South America. In North America, just the six cylinder 3.0 litre turbodiesel plus six cylinder 3.5 litre gasoline motors are available. In Brazil, between 1998 with 2002, are utilized a Maxion/Rover HSD Diesel engine, with 2,5Lt. The versions are 310D with 95PS plus 312D, with 115PS.

An electrical crossbreed adaptation has been tested, however is not currently officially piece of the Sprinter range.[

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